A front load aqueous parts washer is an industrial cleaning machine designed to efficiently clean a variety of parts using water-based (aqueous) solutions. These machines are particularly useful in automotive, manufacturing, and industrial settings where parts need to be cleaned of grease, oil, dirt, and other contaminants.
Front load aqueous parts washers are essential tools in industrial settings, offering a safe, efficient, and environmentally friendly way to clean parts. Their automated design, robust construction, and versatile capabilities make them a valuable investment for businesses looking to improve their cleaning processes. Whether you are in the automotive, manufacturing, or another industrial sector, a front load aqueous parts washer can significantly enhance your operations.
Definition and Purpose #
A front load aqueous parts washer is a type of industrial parts cleaning machine that uses a combination of hot water, detergents, and mechanical energy to clean parts. The “front load” design means that parts are loaded through a front door, making it easier to load and unload heavy or awkward parts. These washers are designed to automate the cleaning process, reducing the need for manual labor and improving safety and efficiency.
Key Components #
- Cabinet and Door:
- Cabinet: The main body of the washer, which houses all the components and provides a sealed environment for the cleaning process.
- Door: A hinged door that allows easy access to the wash chamber. The door often includes safety features such as a safety switch to prevent opening during operation.
- Turntable:
- A rotating platform where parts are placed.
- The turntable ensures that all parts are evenly exposed to the cleaning solution and spray nozzles.
- Turntable diameters can vary, with common sizes ranging from 25 inches to 55 inches.
- Pump and Nozzles:
- Pump: A powerful pump, typically ranging from 3 HP to 10 HP, that circulates the cleaning solution through the system.
- Nozzles: Multiple nozzles are strategically placed to spray the cleaning solution at high pressure, ensuring thorough cleaning. The number of nozzles can range from 12 to 27, depending on the model.
- Heating System:
- A heating element that maintains the water temperature, typically between 150°F to 180°F (65.5°C to 82.2°C).
- This high temperature helps to break down and remove contaminants more effectively.
- Filtration and Debris Management:
- Filtration System: Filters debris and contaminants from the cleaning solution to maintain its effectiveness and prolong its useful life.
- Debris Screen: A removable screen that catches larger debris, preventing it from clogging the nozzles.
- Oil Skimmer: A device that removes oil and grease from the cleaning solution, ensuring that the solution remains clean and effective.
- Control Panel:
- A user interface that allows operators to set and monitor cleaning cycles, temperatures, and other parameters.
- Some models offer programmable controls for automated cleaning cycles.
How It Works #
- Loading: Parts are placed on the turntable inside the cabinet.
- Closing the Door: The door is closed, and the safety switch ensures that the machine cannot operate with the door open.
- Starting the Cycle: The operator initiates the cleaning cycle via the control panel.
Cleaning Process:
- Heating: The water is heated to the desired temperature.
- Spraying: The pump circulates the hot water and detergent solution through the nozzles, which spray the solution onto the parts.
- Rotation: The turntable rotates, ensuring that all parts are evenly exposed to the cleaning solution.
- Rinsing and Drying (optional): Some models include a rinse cycle to remove any remaining detergent and a drying cycle to dry the parts.
- Unloading: Once the cycle is complete, the door can be opened, and the clean parts can be removed.
Benefits #
Safety #
Elimination of Solvents: Aqueous parts washers use water-based solutions, eliminating the need for harmful solvents that can pose health and environmental risks.
Enclosed Environment: The sealed cabinet design reduces the risk of exposure to hot water and cleaning chemicals.
Efficiency #
Automation: Automated cleaning cycles reduce the need for manual labor, allowing staff to focus on other tasks.
Time-Saving: The cleaning process is faster and more efficient compared to manual cleaning methods.
Environmental Impact: #
Biodegradable Detergents: Many aqueous parts washers use biodegradable detergents, reducing the environmental impact.
Recycling: Some models include systems for recycling and reusing the cleaning solution, further minimizing waste.
Versatility: #
Range of Applications: Front load aqueous parts washers can handle a wide range of part sizes and types, making them suitable for various industries.
Customization: Many models offer optional accessories and features to tailor the machine to specific cleaning needs.
X-53 Front Load Aqueous Parts Washing Systems Specifications
| Specification | unit | L160 | L190 | L210 | L240 |
|---|---|---|---|---|---|
| Turntable Basket | Inches | 43” x 43” | 51” x 51” | 59” x 59” | 71” x 71” |
| Load Height | Inches | 31.5” | 35.5” | 39” | 39” |
| Load Weight | Lbs | 1,500 lbs | 1,500 lbs | 1,500 lbs | 1,500 lbs |
| Fluid/Tank Capacity | gal US | 77 gal | 103 gal | 132 gal | 185 gal |
| Pump(s) | Hp | 7.5 psi | 10 psi | 10 psi | 10 psi |
| Flow Rate | GPM | 132 GPM | 145 GPM | 145 GPM | 145 GPM |
| Spray Pressure | PSI | 58 psi | 65 psi | 65 psi | 65 psi |
| Heater | kW | 20 kW | 30 kW | 30 kW | 36 kW |
| Max Operating Temperature | °F | 160° | 160° | 160° | 160° |
| Voltage | V | 460 V-60 Hz | 460 V-60 Hz | 460 V-60 Hz | 460 V-60 Hz |
| Phase | Ph | 3 | 3 | 3 | 3 |
| HMI | Weintek | Weintek | Weintek | Weintek | |
| PLC | Siemens | Siemens | Siemens | Siemens | |
| Overall Dimensions (door closed) | Inches | L82” x W63” x H91.5” | L90.5” x W72” x H91.5” | L98.5” x W80” x H99.5” | L111” x W92” x H99.5” |
| Overall Dimensions (door open) | Inches | L82” x W63” x H116” | L90.5” x W72” x H116” | L98.5” x W80” x H132” | L111” x W92” x H132” |
| Net Weight | Lbs | 2,048 | 2,481 | 2,590 | 2,866 |
X-53/2 Dual Stage Front Load Aqueous Parts Washing Systems Specifications
| Specification | unit | L162 | L192 | L212 | L242 |
|---|---|---|---|---|---|
| Turntable Basket | Inches | 43” x 43” | 51” x 51” | 59” x 59” | 71” x 71” |
| Load Height | Inches | 31.5” | 35.5” | 39” | 39” |
| Load Weight | Lbs | 1,500 lbs | 1,500 lbs | 1,500 lbs | 1,500 lbs |
| Wash Tank/Fluid Capacity | gal US | 77 gal | 103 gal | 132 gal | 185 gal |
| Rinse Tank/Fluid Capacity | gal US | 77 gal | 103 gal | 132 gal | 185 gal |
| Wash Pump | Hp | 7.5 hp | 10 hp | 10 hp | 10 hp |
| Flow Rate | GPM | 132 GPM | 132 GPM | 132 GPM | 132 GPM |
| Spray Pressure | PSI | 65 psi | 68 psi | 68 psi | 68 psi |
| Rinse Pump | Hp | 5.5 hp | 5.5 hp | 5.5 hp | 5.5 hp |
| Flow Rate | GPM | 106 GPM | 106 GPM | 106 GPM | 106 GPM |
| Spray Pressure | PSI | 58 psi | 58 psi | 58 psi | 58 psi |
| Wash Tank Heater | 20 kW | 28 kW | 30 kW | 30 kW | |
| Rinse Tank Heater | 10 kW | 12 kW | 20 kW | 20 kW | |
| Max Operating Temperature | °F | 160° | 160° | 160° | 160° |
| Motor Driven Turntable Basket | |||||
| Power | Hp | 0.5 hp | 0.5 hp | 0.5 hp | 0.5 hp |
| Speed | Rpm | 7 rpm | 7 rpm | 7 rpm | 7 rpm |
| Exhaust Fan | |||||
| Power | Hp | 0.5 hp | 0.5 hp | 0.5 hp | 0.5 hp |
| Output | CFM | 382 cfm | 382 cfm | 382 cfm | 382 cfm |
| Voltage | V | 460 V | 460 V | 460 V | 460 V |
| Phase | Ph | 3 | 3 | 3 | 3 |
| HMI | Weintek | Weintek | Weintek | Weintek | |
| PLC | Siemens | Siemens | Siemens | Siemens | |
| Overall Dimensions (door closed) | Inches | L84” x W100” x H93” | L92” x W112” x H97” | L100” x W116” x H100” | L148” x W95” x H101” |
| Overall Dimensions (door open) | Inches | L84” x W100” x H118” | L92” x W112” x H116” | L100” x W116” x H134” | L148” x W95” x H134” |
| Net Weight | Lbs | 2,645 | 2,976 | 3,127 | 3,640 |
Standard Features #
- 304 Stainless Steel
- Cabinet
- Pumps
- Turntable
- Spray Manifolds With Optimized Vee-Jet Nozzles
- Rollout Turntable & Cart
- Chip Basket
- Incaloy Heating Elements
- Fluid Level Sensor With
- Auto Fill
- Steam Exhaust Fan
- Drain Pump
- Removable Cleanout Access Panels
- Automatic Door Operation
- Tank and Cabinet Insulation
- Drain Pump
- PLC With HMI Touch Screen
Options #
- Additional Cleaning Stage (Wash/Rinse)
- Continuous Line Rinse To Drain
- Dryer
- Air Blow-Off
- Filtration
- Oil Water Separator Oil
- Skimmer
- Steam/Mist Collector
- Chemical Proportioning
- System Expanded Load Weight To 5,500 lbs.
- Automatic Load/Unload
- T-Shaped Turntable
- Platform With Rollers
- Process Light Tower
- Dual Loading Doors For
- Continuous Wash Operations
- Expanded Load Height
- Additional Fluid Capacity Pump Upgrade 15/20+ HP
Safety Features #
- 24V Low Voltage Control
- Electrical Enclosure & Motors Are NEMA 4/IP 54 – IP55 Rated
- Push Button Emergency Stop
- Main Disconnect Switch With Lock-Out Feature
- The Pumps, Turntable Drive & Heaters Are Protected By Overload Protection
- Two-Hand Door Controls
- Door Interlock Safety Switch
- Liquid Level Controls To Protect The Pumps & Heaters
- No Sharp Metal Edges
- Low Noise Operation < 70 dBA
